Panels removed from the tools

Carbon fibre panel after removal from the tool. Every element of the panel and its production record is checked to ensure that it is manufactured according to the highest standards and meets the required engineering and quality parameters.

Panels removed from the tools
Bigger panels ready

Bigger panels ready

Some of the bigger panels that form the major sections of the empennage are complex. Following careful removal from the tools and trimming they are thoroughly checked to ensure they meet the engineering specification.

Preparation for trimming

Cured parts are removed from the moulds and trimmed according to engineering trimming instructions.

Preparation for trimming
First parts manufactured

First parts manufactured

With tooling preparation completed on the moulds in our facility, we started to manufacture the first parts. Carbon fibre plies and required filler materials are cut, layered and impregnated with resin according to the engineering instructions.

New prototype under development

The work on our next physical experimental prototype begins! First composite manufacturing moulds for our new flight test vehicle were delivered to our facility. Strict engineering procedures and plans for manufacturing are developed to ensure control during the production process.

The composite moulds are digitally scanned to confirm the tool surface and dimensions match the engineering design before they are used.

New prototype under development
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